Custom Aviation Tooling

Tooling for Aircraft, Built to Spec.

We design and manufacture the jigs, fixtures, and ground support tooling that keep aircraft in production and in service — engineered to your drawings, your tolerances, your timeline.

Built to Customer Spec
Commercial · Defense · MRO · OEM
AOG Rush Tooling Available
01 / Capabilities

What we build for the flight line and the factory floor.

From a single fixture to a full tooling package, every job is designed and manufactured to the requirement in front of it. If it holds, guides, lifts, forms, or aligns an aircraft part, we can make it.

01

Assembly Jigs & Fixtures

Hold-and-locate tooling for airframe, sub-assembly, and component build — repeatable, drawing-driven, and shop-ready.

02

Ground Support Equipment

Stands, cradles, dollies, and handling rigs for moving and supporting aircraft, engines, and major components safely.

03

Drill Templates & Guides

Drill plates, bushing templates, and routing guides that put every hole and cut exactly where the print calls for it.

04

Forming & Layup Tooling

Form blocks, mandrels, and layup tools for sheet-metal and composite parts — shaped to your geometry.

05

Work-Holding & Fixtures

Custom clamping and work-holding for machining, inspection setups, and repeatable production runs.

06

AOG & One-Off Tooling

Aircraft-on-ground and short-run tooling when the schedule won't wait — designed and turned around fast.

Got something tighter-tolerance, unusual, or not on this list? That's the work we like most. Send the drawing or the problem and we'll quote it directly.

Talk to us
02 / How we work

From your requirement to finished tooling.

No procurement maze, no account managers between you and the build. You talk to the people who make it.

01 — Inquiry

Tell us the requirement

Send a drawing, a sketch, or just describe the problem. We confirm scope and feasibility.

02 — Design

Engineer the tool

We design to your spec and materials, and review the approach with you before any metal is cut.

03 — Build

Manufacture & verify

The tool is fabricated and checked against the drawing so it performs the first time on your floor.

04 — Deliver

Ship & support

You get the finished tooling on schedule, with us a call away for adjustments or repeat orders.

03 / About

A tooling shop that speaks aviation.

Aero Tooling Solutions exists for one reason: aircraft programs need tooling that's right, and they need it from people who understand what a flight-critical part demands.

We're a design-and-build shop — the same team scopes the job, engineers the tool, and manufactures it. That keeps the work accountable and the communication direct. No spec lost in translation between vendors.

Whether you're an OEM building airframes, an MRO keeping fleets flying, or a supplier feeding the line, we make the tooling that gets it done.

Start a Project

Materials we work in

  • Aluminum & aluminum alloysCommon
  • Steel & tool steelCommon
  • StainlessCommon
  • Composites & layup toolingYes
  • Engineering polymersYes
  • Mixed-material assembliesOn spec
Who we serve

Trusted across the aviation supply chain.

Commercial OEM Defense & Military MRO & Overhaul Tier 1 & Tier 2 Suppliers Engine Shops Completion & Refurb Rotorcraft UAS / Unmanned
04 / Request a quote

Tell us what you need built.

Send the drawing, the part, or the problem. We'll come back with a direct quote and a realistic timeline — including expedited AOG work.

Email us directly info@aerotoolingsolutions.com
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